Autonomous logistics project gets into gear at Port of Tyne

Introduction

The Port of Tyne and its partners have secured government backing to design and deploy connected and automated mobility services inside a busy deep-sea port. The goal is practical, not theoretical. Think of driverless and connected vehicles moving containers, components, and supplies between quays, warehouses, and gates while talking to traffic systems, security systems, and planning tools in real time. The North East Automotive Alliance will help match what the port builds with what manufacturers in the region actually need. Oxa brings experience building autonomy software and operations, while Angoka focuses on cybersecurity so the system is safe against tampering and data theft. The work will happen in a complex, real-world environment that includes ships, rail, trucks, cranes, pedestrians, and public roads at the boundary. Success will be measured in shorter turnaround times, lower operating costs, fewer safety incidents, and fewer emissions. If it works here, it becomes a reusable playbook for other ports, industrial estates, and logistics parks across the UK and beyond.

What changed

Autonomous and connected vehicles have been tested in closed yards and gated terminals for years. What changes with this project is the mandate to go from trials to dependable services. Government funding reduces the risk of that transition. A single proof-of-concept can be impressive, but a working service inside a live port must integrate dispatch, maintenance, security, workforce practices, and commercial contracts. The partners are setting out to deliver something that a terminal manager can schedule and budget for, rather than a demo that needs special treatment and a crowd of engineers on standby. The inflection point is important. Ports everywhere are dealing with higher variability in vessel arrivals, tighter labor markets, energy costs, and pressure to decarbonize. Automation alone does not solve those problems. Connected automation that plugs into planning systems, yard management, and energy management can. That is the step up this program aims to make real.

Where this is happening

The Port of Tyne sits on England’s northeast coast with deep-sea access, ro-ro operations, bulk handling, containers, and an International Passenger Terminal. The port also supports the energy transition with offshore wind staging and components logistics. That mix of activities creates an unusually rich testbed. Autonomous vehicles must safely cross paths with people moving to and from ferries, with forklifts handling breakbulk, and with trucks arriving to pick up automotive parts on tight just-in-time schedules. The geography adds complexity as well. There are quayside stretches with tight clearances, storage yards with changing layouts, and interfaces to public roads at security gates. Weather can be brisk and variable. All of that makes it a realistic place to prove that a connected and automated mobility service is robust enough to run every day, not just on sunny days with empty lanes.

Who is involved and what each brings

The Port of Tyne leads on operations, infrastructure, and stakeholder coordination. The port’s teams understand the choreography of vessel calls, crane windows, shift patterns, and security. The North East Automotive Alliance represents manufacturers and their supply chains. They help translate a plant’s production plan into a yard’s transport plan, and they ensure that what is built aligns with automotive standards for quality, traceability, and delivery precision. Oxa contributes autonomy technology and operational experience, from perception and planning software to fleet orchestration and remote assistance. They focus on getting vehicles to perform reliably within a defined operational design domain, with monitoring and continuous improvement built in. Angoka concentrates on cybersecurity. That means identity and trust for devices, vehicles, and infrastructure, protection of data in motion, and isolation techniques so a compromise in one corner cannot ripple through the system. Together, these roles cover the full stack from asphalt to algorithms.

What connected and automated mobility means in a port

Connected and automated mobility in this context is a service layer that assigns, moves, and supervises vehicles as part of a logistics workflow. It includes autonomous yard tractors moving trailers, small electric shuttles carrying parts, and possibly tug units or robotic carts within warehouses. Connectivity allows those vehicles to receive live instructions from a fleet manager, exchange right-of-way messages with traffic controllers, and share status and sensor data with safety systems. Automation enables consistent execution without fatigue, distraction, or variability. Connection without automation still relies on human drivers to make up the difference. The combined approach lets the system see and plan beyond a single vehicle’s sensors and gives the port a lever to change throughput dynamically as conditions evolve.

How the service could work day to day

Picture a short cycle between a quayside and an automotive consolidation warehouse on the estate. A vessel finishes discharge and the terminal operating system updates a pool of import trailers. The fleet management platform looks at trailer readiness, yard congestion, battery states across vehicles, and gate queues. It assigns three autonomous yard tractors to move trailers to the warehouse. The tractors request permission to enter a busy intersection from a connected traffic light that prioritizes movements based on safety and throughput goals. One vehicle flags a higher-than-normal lateral vibration signature, which dispatch translates into a maintenance check after this run. At the warehouse, a bay management system sequences docks so that autonomous vehicles back into positions with wide margins and stop lines designed for machine vision. As the tractors complete the cycle, they head to charging slots slotted in between tasks, not at the end of a shift, because the energy system is optimizing against tariff windows and demand peaks. Human supervisors see all of this on dashboards that show vehicles, jobs, exceptions, and trends. Remote operators step in when the unexpected happens. The service is predictable because the exceptions are visible and handled in a defined way.

The technology stack in plain language

A working CAM service requires hardware, software, and connective tissue that play well together. Vehicles carry sensor suites, usually a mix of cameras, radar, and sometimes lidar. These feed perception algorithms that detect lanes, obstacles, people, and signage under rain, glare, or low light. On top of the vehicle brain sits a fleet manager. This is the dispatch system that decides which job goes to which vehicle, that re-routes around congestion, and that learns from delays to adjust the plan. It connects to the port’s terminal operating system, gate systems, and warehouse management systems so the transport plan reflects the real state of assets and inventory. Communications span a private cellular network, Wi-Fi in buildings, and dedicated radios for safety messages. A port is a good candidate for private 4G or 5G because coverage, latency, and capacity can be engineered to fit exact needs. Edge compute nodes on site run low-latency workloads like video processing and safety analytics. Cloud components handle planning optimization, long-term storage, and machine learning that benefits from aggregated data. Human in the loop tools round it out. Remote assistance consoles let trained staff guide vehicles through tricky situations and authorize decisions. The user interface must be simple enough for shift supervisors to use under pressure, yet deep enough for engineers to analyze events and continuously improve performance.

Cybersecurity by design rather than bolt-on

A connected port is a target. Vehicles are computers on wheels. Gates and signals are endpoints. The fleet manager and terminal systems exchange sensitive operational data. The security approach here is to assume that any component could be probed and to design layers that detect, contain, and withstand attacks. Every device, vehicle, and service needs a unique, verifiable identity. Messages between them should be signed and validated, not just transmitted. Lateral movement must be hard. That means segmentation at the network level, microsegmentation at the workload level, and sandboxing for software components. Event logs should be tamper evident, with clear separation between what operators can see and what attackers could try to erase. Remote updates are inevitable, so the update path must be authenticated and resilient, and rollbacks must be safe. Finally, security needs to be operational. That includes runbooks for incident response, drills to confirm people know what to do, and a culture where reporting something odd earns thanks rather than blame. Ports do not just move cargo. They manage trust across many companies. A credible security posture protects that trust.

Safety, assurance, and the duty of care

Autonomy in a live port must meet a higher bar than autonomy on a quiet test track. The project will define and document an operational design domain. That is a clear statement of where and when the system operates, what conditions it can handle, and what triggers a safe stop. Vehicles must be able to detect and avoid people, follow rules of the road inside the port, and yield to emergency services without human prompting. A layered safety approach works best. The first layer is the onboard stack that senses and responds. The second is connectivity that gives early warning of known hazards. The third is the infrastructure itself, with markings, signs, and curbs that both humans and machines can read. The fourth is the human supervisor with the authority to pause operations. Assurance means creating evidence. That evidence is not only test results. It is also design documentation, change control, maintenance records, and analytics that show the system spots its own faults. When a weather front moves in and visibility drops, the system should slow, narrow its operating area, or pause, and it should explain why. That transparency helps regulators, insurers, and the workforce trust the service.

Infrastructure that enables machines and helps people

To run smoothly, the site will likely adjust physical infrastructure. Think of high-contrast lane markings, standardized stop lines, and well-positioned fiducials that computer vision can lock onto. Loading bays may get guiding beacons. Intersections may add connected signals that exchange messages with vehicles. Charging points will be placed where vehicles naturally dwell. Maintenance bays need diagnostic tools for electric drivetrains and autonomy hardware. Control rooms will display live maps and camera views so supervisors can understand context at a glance. None of this should make the site worse for humans. In fact, improvements that help machines often help people too. Clearer signs, better lighting, and tidier lanes reduce incidents for everyone.

Phased delivery rather than big bang

A reasonable path is to start with a constrained shuttle in a low-complexity zone, then expand to more routes and richer interactions. Phase one could be daylight operations between two fixed points on private roads with separated lanes and trained personnel on hand. Phase two adds mixed traffic, nighttime operations, and tighter turn radii. Phase three connects to gate operations, which involves tighter security procedures and interactions with public roads at the boundary. Each phase ends with a formal checkpoint: incident review, performance against targets, and readiness for the next step. During these phases, the team will iterate the safety case, fine-tune maps, upgrade communications where gaps appear, and train more staff. The finished service is not the end. It is the start of continuous improvement, because the yard layout changes, vessel profiles shift, and technology evolves.

The business case that a CFO can understand

Autonomous logistics must earn its keep. The benefits come in several buckets. Labor productivity increases when skilled people focus on supervision, planning, crane moves, and maintenance rather than point-to-point yard drives. Safety improvements lower direct costs from incidents and indirect costs from delays and investigations. Energy use falls when vehicles are electric and when idling is eliminated. Emissions drop, which matters for regulatory compliance and for the port’s own sustainability goals. Costs also come in buckets. There is capital expenditure for vehicles, sensors, communications, charging, and control rooms. There is operating expenditure for software, maps, maintenance, connectivity, and training. The case closes when lifetime savings and risk reductions exceed these costs with margin. A solid analysis uses measurable baselines: current move rates, incident rates, fuel and power spend, average truck turn time, and penalties for missed windows. Then it sets targets for year one, year two, and steady state. A port finance team will look for conservative assumptions, sensitivity analysis, and credible contingency plans.

Jobs, skills, and a realistic workforce plan

Automation changes work. It does not erase the need for people. The project should map every new role and every training path early. New roles include remote operator, fleet supervisor, autonomy technician, data analyst for operations, cybersecurity operator, and energy coordinator for charging. Traditional roles evolve. Yard marshals become movement coordinators. Safety officers expand their audits to include software, logs, and alerts. Good programs pair classroom learning with on-site practice, and they certify competence, not just attendance. Union engagement matters. Workers deserve clarity on job security, routes to higher paid roles, and the safety logic behind interventions.

Environmental outcomes that show up on the meter

Smart charging that aligns with tariff windows and on-site generation cuts costs further. Routing that avoids stop-start patterns reduces tire and brake wear, which reduces particulate emissions. Less congestion means less noise. A port can measure these outcomes with energy meters, telematics, and air quality sensors. The data then feeds into sustainability reporting and into procurement decisions. Over time, the port can use what it learns to prioritize further upgrades such as solar canopies over parking areas, battery storage to shave peaks, and replacement of legacy equipment that creates bottlenecks. Environmental performance is not a side benefit. It is part of the reason to modernize logistics in the first place.

What could go wrong and how to mitigate it

Every transformation carries risk. A few examples and practical mitigations help focus attention where it counts. Map drift can degrade localization when yard layouts change. Mitigation is a rigorous change control process for cones, barriers, and markings, and a weekly map maintenance cycle that operators own. Communications outages can strand vehicles or reduce awareness. Mitigation is redundant links, graceful degradation rules, and safe stop behaviors that keep lanes clear. Sensor fouling from salt spray or dust can raise false positives and slow throughput. Mitigation is self-checks, wipers where appropriate, and cleaning schedules aligned to weather and operations. Cyber incidents can disrupt or corrupt operations. Mitigation is identity-based trust between components, strict least-privilege access, and rehearsed incident response. Stakeholder drift can undermine adoption if expectations are mismatched. Mitigation is transparent metrics, regular briefings, and a change log that shows what improved and what still needs work. These are not exotic risks. They are manageable with discipline and accountability.

How this compares with other port automation

Many large ports have automated cranes and guided vehicles in container terminals. What distinguishes this project is its cross-domain scope. It is not limited to one fenced berth or a single crane block. It focuses on connected autonomy that stitches together yard moves, gate processes, and warehouse flows, then ties those to regional manufacturing needs. That is a better reflection of how logistics actually works. Containers compete with trailers. Ship calls ripple into plant shifts and trucking capacity. By designing for connected autonomy rather than isolated automation, the Port of Tyne can create a system that remains useful even as cargo mixes and tenant needs change.

What shippers and manufacturers should do now

If you are an automotive manufacturer, tier supplier, or shipper that uses the port, you can prepare to capture benefits. Share your delivery windows and variability patterns so the fleet manager can plan realistically. Standardize trailer identifiers and load status data so handoffs are clean. Participate in route design to avoid pinch points and to place staging where it helps your dock crews. Align safety procedures and near-miss reporting so there is one language across teams. Review your insurance and liability arrangements so they reflect the presence of autonomous vehicles on shared ground. Finally, identify internal champions who will adopt the new capabilities quickly, then use their results to bring others along.

Why the North East benefits

The North East has a tight connection between its ports, its automotive base, and the emerging clean energy economy. A reliable CAM service strengthens that triangle. It can shorten lead times for parts, improve predictability for ferry passengers and tourist flows, and make the region more attractive for new investment that values modern infrastructure. The skill development that accompanies the project builds a workforce that can support autonomy, cybersecurity, electric vehicles, and data operations. Suppliers in the region can use the port as a reference customer and export what they learn. That is how innovation clusters grow.

A step-by-step playbook for other ports and logistics estates

  1. Select vehicles and equip infrastructure. Choose a vehicle platform sized to the task. Upgrade markings and intersections. Position charging and maintenance where they fit the flow. 2) Build the integration backbone. Connect the fleet manager to terminal, gate, and warehouse systems using secure interfaces. The goal is a single version of the job queue. 3) Engineer communications. Survey coverage and interference. Deploy private cellular where reliability and capacity matter. Keep a secondary path for failsafe control. 4) Design safety and security layers. Define detection zones, right-of-way rules, and emergency response. Implement device identity, signed messages, and segmentation from day one. 5) Train people. Start with supervisors and operators. Add maintenance and security teams. Certify competence and practice interventions. 6) Pilot in production. Run the first service in real shifts with real cargo and a clear stop rule for conditions outside the design domain.

Typical questions decision makers ask

How safe is it really
The right answer is evidence, not promises. Safety is demonstrated with incident data, performance under degraded conditions, and proof that the system fails safe. The project should publish clear metrics internally and use audits to validate them.
Who carries liability
Contracts need to reflect shared responsibility. Vehicle providers stand behind the safety case for their stack. The port is responsible for infrastructure, procedures, and training. Tenants agree to follow rules that keep mixed traffic safe. Insurers prefer this clarity and will price accordingly.
Will this cost jobs
The work changes. The port will need more supervisors, remote operators, technicians, and data specialists. Well-run programs offer training and pathways so current staff can step into those roles. Where headcount changes, it happens through attrition and reallocation, not abrupt cuts.
How do we avoid vendor lock-in
Use open interfaces for job dispatch, telemetry, and identity. Insist on export tools so historical data can move if the stack changes. Design the communications network so multiple vendors can coexist.
How resilient is the system
Resilience comes from diversity. Vehicles should tolerate temporary sensor loss and switch to reduced capability modes. Communications should have primary and secondary paths. Control systems should have hot standbys. People should drill for failures so recovery is quick and calm.
What is the energy impact
Electrification raises electricity consumption but reduces diesel use. Smart charging, on-site generation, storage, and optimized routing reduce net spend. Accurate metering makes the benefits visible on bills and dashboards.

What success will look like in practice

That shows up in fewer trucks waiting and happier drivers at the gate. Yard moves will be steadier through the night rather than peaking and troughing around shift changes. Safety logs will show fewer incidents and fewer near-misses in the zones where autonomy operates. Maintenance teams will have fewer reactive calls and more planned checks because vehicles self-report faults before they cascade. The energy dashboard will show smoother demand, with charging slotted into low-tariff windows. Most telling, frontline staff will stop talking about the autonomy and start talking about the work. When a new system blends into daily operations, it has graduated from project to platform.

Why this matters beyond a single port

Britain needs resilient, low-carbon logistics that can absorb shocks and keep goods moving. A connected and automated mobility service that works in the complex environment of a deep-sea port is proof that the country can modernize hard infrastructure without waiting for a perfect future. It shows that government can de-risk early steps, industry can bring expertise, and workers can gain new skills and safer conditions. Other ports, distribution parks, and industrial campuses can lift and adapt the approach. They will not copy the exact routes or vehicles. They will copy the discipline, the layered safety and security, the integration mindset, and the respect for the people who make logistics work.

Conclusion

The Port of Tyne project is not just another autonomy headline. It is a serious attempt to convert years of trials into a dependable service that moves real cargo every day. The partners have complementary strengths that cover operations, automotive supply chains, autonomy, and cybersecurity. The environment is complex enough to prove value and resilience. The design focuses on connected automation, which integrates with planning, safety, and energy rather than living in a silo. The business case rests on throughput, safety, labor quality, and environmental performance that can be measured, audited, and improved. The workforce plan is central, not peripheral, because people remain essential. The method is phased, transparent, and focused on evidence. If delivered with that discipline, the result will be more than an internal win for one port. It will be a blueprint others can follow to make logistics safer, cleaner, and more predictable, one real-world route at a time.